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Shanghai Beyond Case Co., Ltd.
Custom manufacturer
Main categories: EVA Case
Ranked #1 best sellers in Tool CasesFinished product inspectionOn-site material inspectionODM services availableSample-based customization

 

 

What exactly is EVA?


Ethylene-Vinyl Acetate is a copolymer that works for a multitude of application purposes. Known as “foam rubber”, the thermoforming process of EVA allows us to make cases with hard shells, that are still soft to the touch. That softness means its both flexible and still durable, but won’t risk cracking like a plastic counterpart.

 

 

How To Process EVA Materials? The Processing Techniques Of EVA Products Are As Follows:

 

 

Injection Molding Roto Molding Blow Molding Foam Fabrication
Thermoforming vacuum Forming Extrusion Calendering Coating
Roll molding vacuum thermoforming Welding Other Custom Fabrication

 

What Materials Are Required:

 

LDPE EPDM Natural rubber

 

 

 

Our Process for Bringing Custom Cases to People's Life

 

We understand that every custom case project is unique, and it’s our job to help you get what you need while following a process that actually works. From value-engineered design capabilities to a range of manufacturing processes, we guide you through every step of your case development while offering the customization solutions you need to get the results you want.

 

How It Works

  1. Discovery
  2. Concept
  3. Design
  4. Presentation
  5. Tooling
  6. Prototype
  7. Manufacturing
  8. Delivery

 

Take A Closer Look At Our Capabilities & Techniques

 

   
 ①Design

The design processs

 

First, we begin with the questions you ultimately want answers to. Like, “How will customers use your product?” or, “What are your objectives with your packaging solution?” and maybe, “Will people look very cool holding my product?” Okay, maybe not the last one — but the questions, and subsequent answers, should drive the start of the design process.

 

From passion points and goals around your product to the nitty gritty like budget and timeline, once a roadmap is defined for your custom case, your napkin sketch concept moves to the drafting table. And this is where your case starts to take shape — figuratively and quite literally.

②Custom Engineering    

The added value of custom engineering


We’re no stranger to the need to solve technical problems for customers. In fact, we anticipate and welcome this challenge with our integrated solutions and process.


Whether a custom case needs to be equipped with casters, cooling fans, lights or a power source, we can deliver outside of the box — even if it’s inside yours. Here are just a few examples from our portfolio to show you how we do that:

③Manufacturing 

    

The manufacturing process


Cutting, molding, sewing, printing — it’s all part of the manufacturing phase. Using the most economical and effective processes, we assemble, inspect, package and prepare the shipment for you and your customers, with assistance offered in managing inventory and Just-In-Time shipments.

 

This video is about how we make EVA case.

 

-Choose from Pick and Pluck foam, full-foam inserts, water jet, die cut, or custom-molded interiors for added protection, organization and presentation options. Most product lines also offer color options, hardware and closure choices, and silk screen or hot stamp branding opportunities for maximum impact. If you require a custom molded case, we can evaluate your needs and discuss the unique benefits of injection molding, blow molding, rotational molding, and thermoforming.

-Our sales engineers can guide you through the custom design process to build a case that exceeds your expectations and meets your every requirement. Bring us your challenges and your headaches. We will develop your custom case solution. 

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